China Professional FM UL Approved Ductile Iron Grooved Rigid Coupling

Product Description

DUCTILE IRON GROOVED RIGID COUPLINGS AND PIPE FITTINGS FOR FIRE FIGHTING SYSTEMS
China JUNTONG,Focus on “making production” with spirit of craftsman like reliable,experienced,professional,great HangZhou CHINAMFG Machinery Auxiliaries Co.,Ltd.is established in 2004,Casting from 1997,is a professional manufacturer specialized in the R&D,production,sale and service of ductile iron Grooved Couplings and Pipe Fittings. Located in HangZhou,we enjoy convenient transportation access and comfortable environment.
Strong and Powerful.Our company is a large enterprise group composed of 1 main factory,three branch factories which covers an area of 68000 and has an annual production capacity of more than 50000 tons.We have an experienced team,around 500 skilled staff members ,20 percent of them are engineers and technicians who are professional and hardworking.four factories
With a wide range,good quality,reasonable prices and stylish designs,our products are extensively used in drinking water,fire control,medicine,chemistry and other industries.
Top Quality.Selling well in all cities and provinces around China,our products are also exported to clients in many countries and regions.In addition,We also welcome OEM and ODM orders.We have widely recognized by customers and enjoy a good reputation across the world .The company was approved by iso9001,14001,18001.Gradually,the company has acquired most of the authoritative certifications,including CE,FM and UL.
State of the art equipment.Our company has the state-of-the-art-equipment for both production and inspection .We equipped with  8 automation molding line,2automation sand mixing line70,CNC lathe,10WINTER mold machining center ,5automatic box sealing line,7paiting lines and so on.
Reliable Quality Assurance.We conduct strict quality inspections over each batch.We have a very professional laboratory with full serious of testing and inspection as Leak testing,raw material receiving inspection,batch chemical composition inspection,Microstructure testing,Advanced spectrometer ,dimension inspection,first article inspection,in-process inspection and final visual inspection.In order to ensure high quality.
In recent years,guaranteeing stable and timely supply,credible quality and sincere service,our products are widely recognized and trusted by users and can meet continuously changing economic and social needs.
We welcome new and old customers from all walks of life to contact us for future business relationships and mutual success! Product Application   FM/UL Approved ASTM A536 Ductile Iron Grooved Couplings and Grooved Fittings 
JUNT  Grooved Piping System
The JUNT grooved piping system is 1 of the most advanced, versatile, economical and reliable systems available today. After the pipe ends are grooved a gasket is stretched over the pipe ends. The coupling segments are then placed over the gasket and the bolts and nuts are fastened resulting In a secure and leak free joint.
A coupling can be installed 3-4 times faster than a comparable welded or brazed joint and there is no need fora flame or welding CHINAMFG on the job site. A coupling can be installed by fastening a pair of bolts and nuts while using only a wrench or spanner, whereas a comparable flanged joint requires the fastening of many bolts and nuts with a pair of wrenches. The grooved system allows for easy material take-offs and unlike a threaded system, there is no need to allow for added pipe length for thread engagement. With the removal of just a few bolts 1 can easily access the system for cleaning, maintenance, changes and or system expansion.

 
 
 Main Features1) Ductile iron ASTM A536 GRADE 65-45-12
2) FM,UL ,CE,IOS,CUL CERTIFICATES
3) CHINAMFG RUBBER GASKET 
4) PAINT RAL-3000,ORANGE,GALVANIZED 
5) 300PSI ,500PSI ,2.5MPA
Certifications
 
 
 
 
Detailed Images
 Main FeaturesName:  Grooved Couplings and Fittings
Brand: JUNT  
Original:CHINA 
1) Ductile iron ASTM A536 GRADE 65-45-12
2) FM,UL ,CE,IOS,CUL CERTIFICATES
3) CHINAMFG RUBBER GASKET 
4) PAINT RAL-3000,ORANGE,GALVANIZED 
5) 300PSI ,500PSI ,2.5MPA
 Housing FeaturesName: Coupling Housing 
Brand:  JUNT
Original: CHINA
Ductile Iron: Standard coupling housings and fittings are made of ductile Iron conforming to ASTM A536 Gr.65-45-12. The properties of Grade 65-45-12 ductile iron are as follows;65,000 CHINAMFG (448 MPa) tensile strength, 45,000 CHINAMFG (310 MPa) yield strength and 12% elongation.
 
 Machine Parts

Name: BULTS AND NUTS
Brand: JUNT
Original: CHINA
Domestic famous materials, Oval Neck bolts and heavy hoxagon nuts at ASTM A183/ISO 898,GRADE 8.8,HOT GALVANIZED.
JUNT products utilize oval neck track bolts and heavy duty hex nuts,available either in UNC threaded or ISO metric threaded*. The oval neck track bolts mate into the oval holes in the housing segments to allow for easy tightening using only a single wrench/spannerMain Parts

Name: Rubber Gaskets
Brand: JUNT 
Original: CHINA
EPDM,SILICON RUBBER,PRE-LUBRICANT
During assembly the gasket is first stretched over the pipe ends which forms the initial seal. As the housing segments are installed and secured the pressure responsive gasket is slightly compressed to form a leak-tight joint. The strength of the seal is further enhanced by internal line pressure that creates downward pressure on the lips of the gasket. 
 
Our Service
 

 Pre-Sales Service
* Inquiry and consulting support. 
* Sample testing support. 
* View our Factory.After-Sales Service
* Training how to instal the machine, training how to use the machine. 
* Engineers available to service machinery overseas.
* Attend exhibition
Packing & Delivery
 

Related Products
 
ROLL GROOVING MACHINE
HOLE CUTTING MACHIE
PIPE CUTTING MACHINE
 

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Are There Any Safety Considerations When Using Rigid Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using rigid couplings in rotating machinery. While rigid couplings offer various advantages, their use in certain applications requires careful attention to safety measures to prevent accidents and equipment damage. Here are some important safety considerations:

– Secure Installation: Proper installation of rigid couplings is crucial to ensure safety. The coupling must be securely mounted and aligned with the shafts to prevent any slippage or disengagement during operation. Use of appropriate mounting hardware, such as high-strength bolts, is essential to maintain the coupling’s integrity under high-speed and high-torque conditions.

– Shaft Alignment: Accurate shaft alignment is necessary to avoid excessive forces and stress on the connected machinery. Misaligned shafts can lead to uneven loading and increased wear on bearings and other components. Regularly inspect and maintain the shaft alignment to prevent premature failures.

– Preventing Over-Torquing: Applying excessive torque during the installation of rigid couplings can lead to equipment damage and compromise safety. Follow the manufacturer’s torque specifications and use torque-limiting tools to prevent over-torquing and potential failures.

– Protective Guards: In some applications, rotating machinery with rigid couplings may pose a safety hazard to personnel working nearby. Install appropriate protective guards and covers to prevent accidental contact with rotating shafts, minimizing the risk of injury.

– Regular Maintenance: Implement a routine maintenance schedule to inspect the rigid couplings and associated equipment. Check for signs of wear, fatigue, or cracks. Address any issues promptly to avoid potential catastrophic failures.

– Operational Speed Limits: Be aware of the operational speed limits specified by the manufacturer for the rigid couplings. Exceeding these limits can result in significant stress and fatigue on the coupling, leading to failure.

– Appropriate Coupling Selection: Choose the appropriate type and size of rigid coupling for the specific application. Using an undersized coupling can lead to excessive loads and potential failure, while an oversized coupling may not efficiently transmit torque.

– Temperature Considerations: Rigid couplings can experience temperature variations during operation. Ensure that the material and design of the coupling are suitable for the anticipated temperature range of the application to maintain safety and performance.

– Training and Awareness: Provide proper training to personnel working with rotating machinery equipped with rigid couplings. Ensure they are aware of safety procedures and potential hazards associated with the equipment.

Adhering to these safety considerations will help ensure the safe and reliable operation of rotating machinery equipped with rigid couplings. Regular maintenance, correct installation, and diligent attention to safety guidelines will minimize risks and contribute to a safe working environment.

What Role Does a Rigid Coupling Play in Reducing Downtime and Maintenance Costs?

A rigid coupling can play a significant role in reducing downtime and maintenance costs in mechanical systems by providing a robust and reliable connection between two shafts. Here are the key factors that contribute to this:

1. Durability and Longevity: Rigid couplings are typically made from high-quality materials such as steel or stainless steel, which offer excellent durability and resistance to wear. As a result, they have a longer service life compared to some other types of couplings that may require frequent replacements due to wear and fatigue.

2. Elimination of Wear-Prone Components: Unlike flexible couplings that include moving parts or elements designed to accommodate misalignment, rigid couplings do not have any wear-prone components. This absence of moving parts means there are fewer components that can fail, reducing the need for regular maintenance and replacement.

3. Minimization of Misalignment-Related Issues: Rigid couplings require precise shaft alignment during installation. When installed correctly, they help minimize misalignment-related issues such as vibration, noise, and premature bearing failure. Proper alignment also reduces the risk of unexpected breakdowns and maintenance requirements.

4. Increased System Efficiency: The rigid connection provided by a rigid coupling ensures efficient power transmission between the two shafts. There is minimal power loss due to flexing or bending, leading to better overall system efficiency. This efficiency can result in reduced energy consumption and operating costs.

5. Low Maintenance Requirements: Rigid couplings generally require minimal maintenance compared to some other coupling types. Once properly installed and aligned, they can operate for extended periods without needing frequent inspection or adjustment.

6. Reduced Downtime: The robust and reliable nature of rigid couplings means that they are less likely to fail unexpectedly. This increased reliability helps reduce unscheduled downtime, allowing the mechanical system to operate smoothly and consistently.

7. Cost-Effective Solution: While rigid couplings may have a higher upfront cost than some other coupling types, their long-term durability and low maintenance requirements make them a cost-effective solution over the life cycle of the equipment.

In conclusion, a rigid coupling’s ability to provide a durable and dependable connection, along with its low maintenance requirements and efficient power transmission, contributes significantly to reducing downtime and maintenance costs in mechanical systems.

Limitations and Disadvantages of Using Rigid Couplings:

Rigid couplings offer several advantages in providing a strong and direct connection between shafts, but they also have certain limitations and disadvantages that should be considered in certain applications:

• No Misalignment Compensation: Rigid couplings are designed to provide a fixed connection with no allowance for misalignment between shafts. As a result, any misalignment, even if slight, can lead to increased stress on connected components and cause premature wear or failure.
• Transmit Shock and Vibration: Rigid couplings do not have any damping or vibration-absorbing properties, which means they can transmit shock and vibration directly from one shaft to another. In high-speed or heavy-duty applications, this can lead to increased wear on bearings and other components.
• No Torque Compensation: Unlike flexible couplings, rigid couplings cannot compensate for torque fluctuations or angular displacement between shafts. This lack of flexibility may not be suitable for systems with varying loads or torque requirements.
• Higher Stress Concentration: Rigid couplings can create higher stress concentration at the points of connection due to their inflexibility. This can be a concern in applications with high torque or when using materials with lower fatigue strength.
• More Challenging Installation: Rigid couplings require precise alignment during installation, which can be more challenging and time-consuming compared to flexible couplings that can tolerate some misalignment.
• Increased Wear: The absence of misalignment compensation and vibration absorption can lead to increased wear on connected components, such as bearings, shafts, and seals.
• Not Suitable for High Misalignment: While some rigid couplings have limited ability to accommodate minor misalignment, they are not suitable for applications with significant misalignment, which could lead to premature failure.

Despite these limitations, rigid couplings are still widely used in many applications where precise alignment and a strong, permanent connection are required. However, in systems with significant misalignment, vibration, or shock loads, flexible couplings may be a more suitable choice to protect the connected components and improve overall system performance and longevity.

editor by CX 2024-03-26