Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Impact of Flange Coupling on Noise and Vibration in a Mechanical System
Flange couplings play a significant role in the overall noise and vibration levels of a mechanical system. The type of flange coupling used and its design characteristics can have varying effects on the system’s noise and vibration. Let’s explore how flange couplings impact noise and vibration in a mechanical system:
1. Rigid Flange Couplings:
Rigid flange couplings, being solid and inflexible connections, are generally considered to be more rigid than flexible couplings. As a result, they can transmit vibrations more directly between the connected shafts and the rest of the system. The lack of misalignment compensation can lead to higher stress on the bearings and other components, contributing to increased vibration levels.
However, rigid flange couplings are also less likely to introduce any additional sources of vibration due to their simple and solid construction. If the system is well-aligned and requires no misalignment compensation, rigid flange couplings can provide a stable and reliable connection.
2. Flexible Flange Couplings:
Flexible flange couplings are designed to dampen vibrations and shocks in the system. The flexibility of these couplings allows them to absorb and minimize the transmission of vibrations between the connected shafts and the rest of the system. As a result, flexible flange couplings can reduce overall vibration levels and provide a smoother and quieter operation.
Additionally, the misalignment compensation capability of flexible flange couplings helps to reduce stress on the bearings and other components. By accommodating misalignment, these couplings prevent the system from experiencing excessive vibrations that can lead to premature wear and failures.
Overall Impact:
The choice of flange coupling design will significantly influence the noise and vibration levels in the mechanical system. In applications where precise alignment is crucial, rigid flange couplings may be preferred despite potentially higher vibration levels. On the other hand, flexible flange couplings are ideal for systems where misalignment is expected or where vibration dampening is a priority.
It’s important to consider the specific requirements of the application when selecting a flange coupling. Factors such as torque capacity, operating conditions, alignment needs, and desired noise and vibration levels should all be taken into account. Proper installation and maintenance of the chosen flange coupling can also impact its performance in reducing noise and vibration levels in the mechanical system.
Can Flange Couplings Be Used in Heavy-Duty Applications Such as Mining and Construction?
Yes, flange couplings can be used in heavy-duty applications such as mining and construction, where they are often employed to transmit power between large machinery and equipment. Flange couplings are designed to handle high torque and axial loads, making them suitable for these demanding industries. Here are some reasons why flange couplings are well-suited for heavy-duty applications:
1. High Load Capacity: Flange couplings are engineered to provide high load-carrying capacity, making them ideal for heavy machinery used in mining and construction. They can efficiently transfer power between components with large torque requirements, such as conveyors, crushers, and excavators.
2. Tolerance to Misalignment: Heavy-duty equipment may experience misalignment due to uneven loading, vibrations, or other factors. Flange couplings can accommodate certain degrees of misalignment, reducing stress on connected components and preventing premature wear or failure.
3. Durability and Strength: In mining and construction, equipment is subjected to harsh conditions, impacts, and vibrations. Flange couplings are typically made from robust materials like steel or cast iron, providing exceptional strength and durability to withstand the rugged environments encountered in these industries.
4. Easy Maintenance: While heavy-duty applications may expose equipment to extreme conditions, maintenance and downtime should be minimized. Flange couplings are designed to be relatively easy to install and maintain, ensuring that machinery can quickly get back to work after routine maintenance or repairs.
5. Various Flange Designs: Flange couplings come in different designs, including rigid, flexible, and torsionally flexible variations. This allows engineers to select the most appropriate type for the specific needs of mining and construction equipment.
However, it is crucial to consider factors such as the specific load requirements, operating conditions, and alignment precision when choosing flange couplings for heavy-duty applications. Proper installation, regular inspection, and adherence to recommended maintenance schedules are essential to ensure the reliable performance and extended service life of the flange couplings in mining and construction equipment.
How Does a Flange Coupling Protect Connected Equipment from Shock Loads and Vibrations?
A flange coupling plays a crucial role in protecting connected equipment from shock loads and vibrations by absorbing and dampening the impact and oscillations. The design and material properties of flange couplings contribute to their ability to mitigate shock and vibrations effectively. Below are the key factors explaining how flange couplings provide protection:
1. Flexibility: Flexible flange couplings are designed with elastomeric or metallic elements that offer flexibility between the connected shafts. When subjected to shock loads or vibrations, these elements can absorb and dissipate the energy, preventing it from transmitting to the connected equipment. The flexibility allows the coupling to accommodate misalignment and minor shocks, reducing the stress on the system.
2. Damping Properties: Elastomeric elements used in certain flange coupling designs possess inherent damping properties. These materials can absorb and dissipate vibrational energy, reducing resonance and preventing harmful vibrations from being amplified in the system.
3. Misalignment Compensation: Flange couplings with flexible elements can compensate for certain degrees of misalignment between the shafts. Misalignment can lead to additional forces and vibrations in the system, but the coupling’s ability to accommodate this misalignment reduces the impact on the connected equipment.
4. Resilience: Flange couplings made from materials like steel or other alloys have high resilience and can withstand sudden shock loads without permanent deformation. This resilience helps maintain the coupling’s integrity and allows it to continue functioning effectively after exposure to shock events.
5. Friction Damping: Some rigid flange coupling designs incorporate friction damping features. These couplings rely on friction between the mating surfaces to dampen vibrations and prevent resonant frequencies from causing issues in the system.
6. Material Selection: The choice of materials for both flexible and rigid flange couplings is critical in their ability to protect connected equipment from shock loads and vibrations. High-quality materials with appropriate mechanical properties, such as strength and elasticity, enhance the coupling’s ability to withstand shocks and vibrations.
7. Proper Installation: Correct installation and alignment of the flange coupling are essential to ensure it functions as intended. Properly installed couplings can effectively manage shocks and vibrations, while misaligned couplings may experience premature wear and transmit higher forces to the connected equipment.
8. Maintenance: Regular maintenance, including inspection, lubrication, and monitoring, ensures that the flange coupling continues to provide protection against shocks and vibrations throughout its service life.
In summary, flange couplings protect connected equipment from shock loads and vibrations by providing flexibility, damping properties, misalignment compensation, resilience, and friction damping. The selection of suitable materials, proper installation, and regular maintenance further enhance their performance in protecting industrial machinery and equipment from potential damage caused by dynamic forces.
editor by CX 2024-04-09
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