China high quality Good Sale Factory Direct Sale Universal Flexible Flange Coupling flange coupling

Product Description

Product Description

 

      The flange adaptor is mainly composed of body, gland,sealing ring and bolts. The body and gland are usually made of carbon steel or ductile iron, and the sealing ring is made of CHINAMFG sealing, which has good water tightness and air tightness.Supporting the use of expansion joints and butterfly valve, the flange surface between the axial extension and radial angular displacement, position and angle to compensate the error of pipe flange, eliminate the internal stress caused by pipeline pipeline temperature, bring great convenience to the installation and maintenance of pipelines.

 

Product Parameters

 

 

time description material quantity
1 end  ring stainless  steel 1
2 gasket EPDM 1
3 bolt stainless  steel N
4 body stainless  steel 1
5 plastic cap plastic N

 

Connection for pipes in material ductile iron,steel,PVC,AC etc.
Working pressure  PN10/16/25
Maximum temperature -10ºCto +70ºC
Application   Suitable for portable water, neutral liquidsand sewage

 

feature

wide tolerance  range
corrosion  resistant  construction
angular deflection ±4°
 

DN(mm) RANGE(mm) LENGTH(mm) D(mm)              BOLT
SIZE  QTY
50 59-72 75 165 M12×130 2
65 72-85 75 185 2
80 88-103 76 185 4
1/8822 0571 110 510
400 400-429 110 580
400 410-436 110 580
400 418-435 110 580
400 425-442 110 580
450 455-472 115 640 10
450 476-493 115 640
500 500-432 120 690
500 527-544 120 690
600 600-630 130 820
600 630-647 130 820

 

Special size and length can also be customized.

If you want to know more details of our products,please click here to contact us 

advantages

1. Installation and dismantling are very convenient.
2. Low price
3. Has a high integrity.

 

 

products application

Packaging & Shipping

 

Packaging

Inner:plastic film packaging.

Outer:standard export wooden case or pallet packaging. 

Shipping

1.Fed Ex/DHL/UPS/TNT for sample.Door-to-Door.

2.By Air or By Sea for batch goods for LCL/FCL;Airport /Port receiving.

3.Customers specified freight forwarders or negotiable shipping methods!

4.Delivery Time: a.in stock:immediately b.sample:2 days c.OEM/ODM:3-15 DAYS.

 

Company Profile

 

     HangZhou Ruixuan pipeline equipment factory was founded in 1996.It  is an excellent  enterprise  specializing  in manufacturing  and selling pipe fittings.It’s located  in Xicun village ,HangZhou  city,ZheJiang province ,the concentrated  area  of pipeline equipment industry  in China.The company factory  is located  in Xicun town pipeline equipment industrial park.It covered an area of20000  square  meters.

        At present, the company has the production capacity of pipeline equipment with a maximum diameter of 4000mm, and its main products are: Steel expansion joint, flexible waterproof sleeve, large diameter flange, double flange force transfer expansion joint, large deflection loose sleeve compensation joint, spherical compensation joint, sleeve compensator, bellows compensator, non-metallic compensator, rubber expansion joint, DC medium no thrust sleeve compensator, flexible expansion pipe and other pipeline equipment. The annual production capacity is 30 million sets.

      The flexible telescopic pipe equipment is mainly used in the pipeline crossing different geological structures under different conditions and the application of pipe installation drop, reduce or avoid the impact of geological settlement and crustal activity on the pipeline, so that the construction unit can save more than 50% of the cost when purchasing the equipment. The rubber expansion joint series products of the company, the maximum production diameter of 3600mm, have been applied in millions of units of thermal power projects in China for many times, and have been praised by the users.

      The company passed ISO9001:2008 quality management system certification in 2009 and ISO14000:2004 environmental management system certification in 2009. The company has a strict quality control system, standard production process, standard factory inspection hand section, to ensure that every product meets the national standards and customer requirements.

     Business philosophy: responsible production of products, return the trust of customers; To build a community with a sense of belonging and appreciate employees’ contributions; Make a contribution to the society of enterprises, give back to the good times. HangZhou Ruixuan pipeline equipment factory is willing to work with friends from all walks of life hand in hand, mutual support, create a better future!
 

Certifications

 

 

exhibition

 

FAQ

 

 

Q: Can you make the product as per client’s requirement?
A: Yes, we can make it with your exact requirement

 

Q: What are your payment terms?
A: T/T (30% as desposit, the rest 70% will be paid before delivery), L/C at sight

 

Q: Where is your nearest loading port?
A: ZheJiang , HangZhou or ZheJiang , China.

 

Q: How can you guarantee the quality or any warranty?
A: If any quality problems during use, all the products can be returned or according to consumer’s requests

 

Q: Do you accept small quantity order?
A: Of course we do.

 

Q: And what is your shipment and delivery time?
A: By sea or air. Normally 7 to 14 Days for delivery, according to your order quantity.

 

Pls send your detailed needs in the below and get a quick reply!

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flange coupling

Proper Installation and Alignment of Flange Couplings

Installing and aligning a flange coupling properly is crucial to ensure its optimal performance and to prevent premature wear or failure. Here are the steps to follow for a successful installation:

  1. Prepare the Components: Before starting the installation, ensure that all the components, including the flange coupling, shafts, and fasteners, are clean and free from dirt or debris. Inspect the coupling for any visible damage or defects.
  2. Check Shaft Alignment: Verify the alignment of the shafts before installing the flange coupling. Misalignment can lead to increased stresses on the coupling and other connected equipment.
  3. Use Proper Lubrication: Apply the recommended lubricant to the contact surfaces of the flange coupling. Proper lubrication reduces friction and wear, enhancing the coupling’s lifespan.
  4. Align the Flange Coupling: Position the flange coupling between the shafts and ensure that the bolt holes are aligned with the corresponding holes in the shafts.
  5. Insert Fasteners: Insert the bolts or screws through the bolt holes and hand-tighten them. Avoid fully tightening any fasteners at this stage.
  6. Check Runout: Measure the runout of the coupling during rotation to verify that it is within acceptable limits. Excessive runout indicates a misaligned coupling.
  7. Properly Torque Fasteners: Using a torque wrench, tighten the fasteners in a cross-pattern to the manufacturer’s recommended torque values. This ensures even distribution of the load and prevents distortion of the flange coupling.
  8. Recheck Alignment: After torquing the fasteners, recheck the shaft alignment to ensure it has not shifted during the tightening process.
  9. Inspect the Assembly: Conduct a final visual inspection of the installed flange coupling and surrounding components to verify that everything is properly aligned and secured.
  10. Perform Test Run: Run the equipment with the newly installed flange coupling under no-load conditions initially to check for any unusual vibrations or noises.
  11. Monitor Performance: During the initial operation and throughout regular use, monitor the flange coupling’s performance and check for signs of wear, misalignment, or other issues.

Professional Installation: If you are unsure about the installation process or need to install a flange coupling in a complex system, consider seeking assistance from a qualified professional or coupling manufacturer’s technical support team. Proper installation is essential for ensuring the long-term reliability and performance of the flange coupling and the connected equipment.

flange coupling

How do Flange Couplings Handle Shaft Misalignment in Rotating Equipment?

Flange couplings are designed to handle certain degrees of shaft misalignment in rotating equipment. The flexibility of flange couplings allows them to accommodate minor misalignments between the connected shafts without causing significant stress or damage. The ability to handle shaft misalignment is one of the key advantages of using flange couplings in various industrial applications. Here’s how flange couplings handle shaft misalignment:

1. Radial Misalignment: Flange couplings can handle radial misalignment, which is the offset between the rotational axis of two connected shafts. This misalignment can be in the form of parallel misalignment or angular misalignment. Flange couplings with flexible elements, such as elastomeric inserts or diaphragms, can absorb and compensate for radial misalignment, ensuring smooth power transmission between the shafts.

2. Axial Misalignment: Axial misalignment occurs when there is a linear displacement along the rotational axis of the shafts. While some flange couplings may have limited axial misalignment capabilities, others may not be designed to accommodate significant axial movements. Engineers must consider the specific requirements of the application to ensure that the selected flange coupling can handle the anticipated axial misalignment.

3. Angular Misalignment: Angular misalignment refers to the angle between the rotational axes of the two shafts. Flange couplings with flexible elements can handle a certain degree of angular misalignment by flexing and adjusting to the changing angle. However, excessive angular misalignment can lead to increased wear and reduced coupling life, so it’s essential to keep the misalignment within acceptable limits.

4. Rigid Couplings vs. Flexible Couplings: Rigid couplings, such as sleeve couplings or clamp-style couplings, are not capable of handling misalignment and require precise alignment during installation. On the other hand, flexible flange couplings can tolerate misalignment, making them more forgiving and easier to install in applications where perfect alignment is challenging to achieve.

It is important to note that while flange couplings can handle certain degrees of misalignment, excessive or sustained misalignment can lead to premature wear, reduced coupling life, and potential equipment damage. Therefore, proper alignment during installation and regular maintenance checks are essential to ensure the optimal performance and longevity of flange couplings in rotating equipment.

flange coupling

Are There Any Safety Considerations When Using Flange Couplings in Rotating Machinery?

Yes, there are several safety considerations to keep in mind when using flange couplings in rotating machinery. Flange couplings are an essential component in many industrial applications, but their use in rotating machinery can present certain hazards that need to be addressed. Below are the key safety considerations:

1. Guarding: It is crucial to have appropriate guarding around the flange coupling to prevent accidental contact with rotating parts. Guards should be designed and installed to prevent access to the coupling during operation and maintenance, reducing the risk of entanglement or other accidents.

2. Lockout/Tagout Procedures: Before performing any maintenance or inspection on machinery with flange couplings, lockout/tagout procedures must be followed. This ensures that the equipment is isolated from its power source and cannot be accidentally energized while personnel are working on it.

3. Proper Installation and Alignment: Flange couplings should be correctly installed and aligned according to the manufacturer’s guidelines. Improper installation can lead to misalignment, increased vibrations, and potential coupling failure, which may pose safety risks to personnel and equipment.

4. Material Compatibility: Ensure that the material used for the flange coupling is suitable for the specific application, taking into account factors such as the type of fluid or environment the coupling will be exposed to. Incompatible materials may lead to corrosion or mechanical failure, affecting safety.

5. Regular Inspection and Maintenance: Scheduled inspections and maintenance are crucial to detect any signs of wear, damage, or misalignment in the flange coupling. Addressing issues promptly can prevent unexpected failures and reduce the risk of accidents.

6. Load Capacity: Flange couplings should be selected based on the anticipated load and torque requirements of the application. Using a coupling with inadequate load capacity may lead to premature failure and safety hazards.

7. Training and Awareness: Personnel working with rotating machinery and flange couplings should receive appropriate training on safety procedures and potential hazards. Awareness of safe working practices is essential for preventing accidents and injuries.

8. Temperature and Environment: Consider the operating temperature and environmental conditions when selecting a flange coupling. Extreme temperatures or harsh environments may affect the coupling’s performance and safety.

9. Emergency Stop Procedures: Machinery with flange couplings should have emergency stop procedures in place to quickly shut down the equipment in case of an emergency or abnormal operation.

10. Compliance with Regulations: Ensure that the use of flange couplings complies with relevant safety regulations and industry standards.

By addressing these safety considerations, users can minimize the risks associated with flange couplings in rotating machinery and create a safer working environment for personnel and equipment.

China high quality Good Sale Factory Direct Sale Universal Flexible Flange Coupling  flange couplingChina high quality Good Sale Factory Direct Sale Universal Flexible Flange Coupling  flange coupling
editor by CX 2024-05-10

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